Thick-Wall Silicon Carbide Roller with High-Load Capacity and Thermal Stability for Industrial Applications

Product Description

Our thick-wall pressureless sintered silicon carbide (SSiC) roller is engineered to overcome the limitations of conventional rollers, which typically feature wall thicknesses of only 6–8mm. Available in two standardized specifications—40mm OD × 20mm ID and 45mm OD × 20mm ID—this roller delivers exceptional structural strength, thermal stability, and wear resistance. Designed for extreme industrial environments, it ensures reliable performance in applications such as photovoltaic glass kilns, lithium battery material sintering furnaces, and ceramic roller kilns.

Key Features & Advantages

• Reinforced Structural Integrity: With a wall thickness of 10–12.5mm, the roller provides superior load-bearing capacity and resistance to mechanical stress, high-temperature scouring, and corrosive atmospheres.

• Exceptional Thermal & Mechanical Properties: Combines high thermal conductivity (196 W/m·K at 20°C), outstanding thermal shock resistance (>350°C ΔT), and extreme hardness (2350 HV) to ensure longevity under cyclic heating and abrasive conditions.

• Optimized Manufacturing Process: Produced via pressureless sintering, the roller achieves near-zero porosity (≈0%) and a dense, uniform microstructure for consistent performance.

• Proven Industrial Validation: The 40mm OD variant is mass-produced and widely adopted, while the 45mm OD version is process-optimized and rigorously tested for enhanced durability.

Technical Specifications

Customization Options
We support tailored solutions with extrusion molding capabilities for rollers up to:

• Maximum Diameter: 90mm

• Maximum Wall Thickness: 15mm

• Maximum Length: 4 meters

Applications

• Photovoltaic Glass Manufacturing: Withstands high temperatures and corrosive environments in glass tempering kilns.

• Lithium Battery Material Processing: Ideal for sintering furnaces requiring purity and thermal shock resistance.

• Ceramic & Tile Production: Durable performance in roller kilns under mechanical and thermal stress.

Why Choose Our SiC Roller?

1. Extended Service Life: Reduced wear and deformation under load translate to lower replacement frequency and downtime.

2. Energy Efficiency: High thermal conductivity ensures uniform heat distribution, optimizing process efficiency.

3. Rapid Deployment: Standardized sizes enable faster validation and delivery, while custom designs are supported for specialized needs.

Packaging & Shipping:

thick-wall silicon carbide roller

pressureless sintered ceramic roller

high-load silicon carbide roller

Thick-Wall Silicon Carbide Roller with High-Load Capacity and Thermal Stability for Industrial Applications Images